Substation Automation Solutions for RMG Industries

We offer Substation Automation for RMG Industries for boosting the efficiency of operations and avoiding unnecessary breakdowns.  We also provide training in our new installation for operation and maintenance staff of client to better understanding technology, thus increasing the plant efficiency.

Substation Automation for RMG Industries solutions are as follows:

Engineering Solutions:

•  Auto Transfer Scheme for Incomer and DG switchover 

A bus transfer system is designed to provide process continuity to the loads attached to a motor bus while transferring the bus from one source to another. A successful bus transfer under contingent conditions provides immense value and benefits to continuous process operations that cannot afford an interruption of power supply to plant auxiliaries.

We are experienced in designing and implementing such schemes for substations.  This can be done as a retrofit in existing panels or supplied as a new panel as per station condition and requirement.

• Load Shedding scheme

During overloads in the mains, the load shedding applied to interruptible loads is often the only solution to keep the industries in operation. Normally, in such cases, non-critical loads that are earlier identified are tripped automatically to avoid interruption of critical loads and induced penalties when power is being drawn from the grid.

We offer a range of products and solutions from Siemens/Schneider for these critical operations based on Current, Power or frequency for load shedding.

• Power System Studies and Relay Coordination’s

Relay coordination study and analysis is performed to make sure that safety operation of the system are functioning correctly and to avoid the nuisance tripping, as protection is a major concern in any industry and they rely on protective devices for the same.

The primary objective of a coordination study is to define the characteristics, ratings, and settings of overcurrent protective devices. This ensures that only the minimum necessary portion of the system is interrupted, isolating faults or overloads while maintaining power to all healthy circuits.

• Protection System Upgradation/ Retrofits with Modern Numerical Relays

Older relay usually outdated, are supposed to be replaced in industries to avoid mal tripping and ease operations in a plant. We offer

1. Replacement of old Electromechanical Relays with Numerical Relays
2. Replacement of Outdated Numerical Relays with Latest Models
3. Upgradation of existing SCADA system
4. Integration of additional Devices into existing SCADA

Our team possesses extensive experience delivering these services across diverse industrial sectors—managing everything from initial data collection and system upgrades to final handover.

• Outage Loss Monitoring meters

Outages can cause losses in an industry. These outages are often classified as Controlled outage (normal shutdown) or uncontrolled outage (fault trip). This seamless data flow enables immediate fault isolation and automated restoration, reducing the impact of transient disturbances. This helps in evaluation of losses on per day, per month or per year basis.

Testing and AMC Solutions

• Testing of Substation Equipment’s

Substation equipment testing is a critical task governed by stringent international standards. To ensure seamless operation, our team of experts provides comprehensive testing and commissioning services across all voltage levels—LV, MV, HV, and EHV. Utilizing our own suite of advanced diagnostic tools, we deliver rapid, independent results without relying on third-party equipment.

• Maintenance for Breakers

By optimizing maintenance schedules based on real-world operational data, industries can significantly extend equipment life and defer expensive capital replacements. Servicing reduces the issues of aging with the breaker and maintains smooth operation of the breaker during the life time.  We do breaker servicing that involves

1. Cleaning of breaker with CRC
2. Removal of old grease and re-greasing the same with recommended grease.

• Energy Meter Calibration 

The energy meter is heart of the power supply network. Precision in energy metering is essential for billing integrity and transparent revenue management. If the energy meter is not correct we lose on all fronts. This proactive maintenance prevents measurement drift and guarantees that billing data remains 100% transparent and reliable

Automation Solutions

• Substation  Automation using RTU/PAS

Reliable transmission and distribution of electricity is the key to a Smart Grid and an integral requirement for Utilities. Substation Automation Systems (SAS) as a comprehensive part of substation control and monitoring solution provides functions such as advanced power system management and monitoring of the condition of the equipment while as service.

We are the leading enablers of substation automation solutions  including  IEC 61850 /104 /101 /103/61850 & Modbus. Our automation offerings comply with IEC 61850 standard,, ensuring key to protection, control, automation, monitoring and real-time communications capabilities of substations with existing legacy as well as systems for future. Our smart automation reduces operational and maintenance costs, thereby increasing the performance of the plant and improving the efficiency in operations.

• Energy Monitoring Solutions and IOT Linkup for Clients

• PLC Automation Solutions 

We design, program, and commission end-to-end PLC systems that bridge the gap between complex industrial hardware and intuitive user control. offer different sizes and types of PLC:

1. Compact PLCs feature a fixed number of inputs and outputs, providing a streamlined and cost-effective automation solution for defined process requirements.
2. A modular PLC combines multiple inputs and outputs according to your specific requirements, allowing you to build several units together on a rack to suit your needs.

This reduces the time and improves process accuracy in the system.

Product Supply Solutions

We are channel partners of Siemens and traders for Schneider, GE and ABB. Supply various products from OEMS with add on services for proper installation. We Supply:

1. Numerical Relays.
2. Switchgears
3. Switchgears
4. Control and relay panels
5. Power Quality Meters
6. Auxiliary Relays
7. Automation Products
8. Siemens Motors

Rental Solutions 

Testing kits are an integral part of testing. A Good test kit ensures proper testing procedure and reliable test results. We offer omicron (Austria) make kits that are No.1 in field testing and recommended by experts. We offer:

1. Secondary Injection Kit (CMC356)
2. CT analyser(Advanced)
3. PT Analyser (Votano)
4. Tan Delta (CPC 80 + CP TD12/15)
5. Primary Injection Kit (CPC 100)
6. CB Analyzer (CIBANO 500)

Explore the comprehensive range of Automation Solutions offered by us Click Here!